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Choosing
Carton for Cover
The Design of
your document is the most important part of creating a printed
piece, but choosing the appropriate paper comes next. Good
quality paper always makes a good impression, but good design
on an inexpensive paper can be very effective too.
Knowing
which type of paper is best for a certain type of printing
projects is the only way to get the best paper for the job. The
choices for both cover material and paper for inner pages are are
wide ranging, but basic knowledge of paper will narrow down
those choices.
You have
to consider price vs. impact required: with a very expensive
paper but a low quantity print run, the price of paper is not
really a cost factor in the printing price. On the other hand,
with a large print run the paper can be a significant cost
factor.
Types
of Paper
In
on-demand book production the most common choice for cover is
either uncoated stock of approximately 225 g/mē or similar
weight carton which is coated on one side only (the outside).
The inner pages are usually 80 or 100 g/mē copy paper or
offset paper, depending on the printer used.
Coated
Papers are a good choice for the cover material of
higher-quality jobs. . They may be gloss-coated, dull-coated (a
clay or chemical coating), machine-coated (a sheet is made
smooth by a blade running over it during the manufacturing
process), or cast-coated (a high-gloss coating used for the
highest-quality premium papers) on one or both sides. For cover
production a one sided coating is needed. Printing ink does not
soak into a coated sheet as much as it does with an uncoated
paper, so coated papers can make halftones and color images look
richer. Coated papers are often used in brochures and annual
reports etc.
When using
coated stock for covers you have to be sure that the paper does
not crack when folded. Important issues here are the right grain
direction, thickness of the paper and the coating used. The
thicker the paper, the easier it cracks - especially if it's not
creased before folding. Some papers have such tough coating that
it causes more cracking than others. The grain direction should
always be along the spine.
Uncoated Papers can be used for both the cover and the inner
pages. Good quality uncoated papers are so smooth that it's hard
to tell that they're not coated. Uncoated papers are
manufactured in many textures and colors.
However,
most uncoated papers are not suitable for use in laser or
ink-jet printers. In some papers that you can get in regular A4
or letter formats the paper surface is designed for printer's
ink. The paper is ok also for handwriting or typewriting, but
maybe not for laser printing. It might accept laser toner or
ink-jet ink but maybe not particularly well. Some of these
papers also have irregular edges and your printer cannot grab an
edge unless it is straight.
Some of
these papers are also textured or heavily embossed (have raised
or depressed paper surfaces). If you run these through your
laser printer, the pressure rollers would crush the embossing and
in an ink-jet the head might leave marks on the raised areas.
Acid
free paper. In archiving you might need papers that are
produced acid free. These products usually contain an excess of
2% buffers and are considered archival in relation to the
effects of natural aging. The pH of this process is normally
between 7.5 and 9.
Offset
papers are similar to the coated and uncoated sheets, except
that they have
sizing added to resist the moisture that occurs in offset
printing. The paper is also more moist than a paper designed for
photocopying. Only use it for a blank cover or if it's
pre-printed in a printing house - usually the result is not very
good used in laser or ink-jet printing.
Copy
Paper is dryer than an offset paper as it is intended for
laser- or photocopying which actually uses heat to attach the
color into the paper. Offset paper with more moisture may start
to roll if used in a copier or laser printer. You can use copy
paper for covers if it doesn't feel too thin for the purpose.
Index
papers are used for cards or tabs and are sometimes used in
place of the more
expensive cover stocks. They are available in a smooth or vellum
finish. If you intend to print it with your office printer, make
sure that it is possible according to your printers
specifications.
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